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Alfa Romeo Giulia GT Sprint Veloce

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Pulling the 1750 Motor, Exposing 36 Years of Grime in the Engine Bay

In July of 2003 the Tom Sahines-built engine that ran so well for nearly two decades came out of the car. It was
replaced by a 2-litre motor.  Because my wife is not listening, I will confess that oil control rings, some oil seals
and a clutch probably would have kept the Alfa happy for another several years.  But it wouldn't have been as much
fun as a fully balanced 2000cc engine with 10.4:1 pistons, Weber DCOE 45's, headers, aluminum flywheel, ported
big-valve head, and Megacycle cams. 

Twenty years ago Tom did the engine and good friend Steve Smith built the tranny.  This time we reversed it. 
Tom supplied a late-model transmission with lightened gear sets.  Steve took a Rich Goodrich cylinder head and
built a motor that's a blast to drive.  Because there is more than one Steve Smith in the Alfa world, I should add
that Santa Clara Steve was an Alfa mechanic and parts manager, back when Alfa's were still imported and the
company made cars that drove the rear wheels (as God intended).

More Before Photos. It's Always Good to Remind Ourselves Why We Spent
the Time & Money. Right?

Almost Ready for the New Engine

The New Motor


Note the TWM Induction ram pipes, left, and the aluminum housings that stiffen the stock motor mounts.
The right photo shows the tri-y, equal-length headers: Expensive and fun, but overkill on a street car.

 
The left photo adds no new info; I just like it. We dropped in the engine and tranny with the rear of the
car raised and the nose almost on the floor. The extreme angle made me nervous, but the install was a breeze.

I drove it without the hood for about a month, to allow easier access. The new Weber 45's, combined with
new rubber bushings on the firewall-mounted throttle linkage, gave us fits.  One Weber had a sticking throttle
shaft and some fool (me) painted the throttle rod, which made the bar fatter, which meant the rod wouldn't
turn freely against the stiff new rubber bushings, which meant the throttle stuck open when the pedal was
pumped to get gas to the big Webers.  This photo is sans hood, and still using the Pipercrap air filter that has
since been replaced (Pipercrap/Pipercross - long story about a terrible company isn't worth repeating).

It was during this hoodless time that I met a nice California Highway Patrol Officer.  Didn't notice him waiting
at a stop light as I powered through a right turn, drifted onto an expressway, and left rubber roaring up an
overpass.  The conversation, when he caught up, went like this: "You were going pretty fast."  "Yes, sorry officer.
My car has a new engine and I got a little carried away."  "You think you should push a new engine that hard." 
"Probably not."  "You know how fast you were going?"  "Gee, officer, I don't."  "Well, I'll give you a warning, but
I'd better not see you do that again
."  Bummer.  Now I've got to find a new favorite on ramp ... somewhere other
than Santa Clara, in case Officer S.W. should read this.


Click on each of these for larger images.  Note the ITG sausage-shaped air filter and the Bosch blue coil. Ignition is now from
Centerline. The coil sits in the old Marelli Plex aluminum heat sink. I made my own backing plate to mount the ITG filters. ITG
makes one that is probably okay (the Pipercross backing plate is flimsy), but I wanted to move the air filter forward and up a bit to
give it more room, and I wanted a stiffer backing plate to eliminate any independent movement of the two carbs. The latter
affects balance between the carbs, which affects idle and engine performance.

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Last modified: April 10, 2007      Send mail to Gary Williams:  alfa at greend.com (Sorry, you have to type this in; it's not a link)